Evaluation of Fatigue Behavior and Surface Characteristics of Novel Machining Process: Rotary Chemical Machining (RCM)

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Bahrami Pooya; Khoshanjam Ali; AZIZI ABDOLHAMID

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Paper Information

Journal: INTERNATIONAL JOURNAL OF ADVANCED DESIGN AND MANUFACTURING TECHNOLOGY Year:2021 | Volume:14 | Issue:3 Page(s): 17-24

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Title

Evaluation of Fatigue Behavior and Surface Characteristics of Novel Machining Process: Rotary Chemical Machining (RCM)

Author(s)

Bahrami Pooya | Khoshanjam Ali | AZIZI ABDOLHAMID | Issue Writer Certificate

Keywords

Fatigue Strength

Hybrid Micromachining Process

Residual Stress

Surface Roughness

Abstract

In this study, Rotational Chemical Machining (RCM) as a novel machining process is introduced. The properties such as Surface Roughness and Residual Stress as well as Fatigue Strength of the RCM process are evaluated, discussed and compared to the conventional turning process. In this sense, Scanning Electron Microscope (SEM) and Atomic Force Microscope (AFM) were utilized. The results show the superiority of the RCM method over the conventional method and eliminate limits of process such as low surface quality and improve Fatigue Strength. The Amplitude Distribution Curve has a balanced Gaussian shape in RCM indicating the balanced distribution of peaks and valleys on machined surface. Due to the absence of machining force in the RCM process, in comparison to the turning process, maximum Residual Stress is significantly decreased from 363Mpa to 71Mpa; Surface Roughness reduced from 3. 1µ m to 1. 5 µ m as well as the Fatigue Strength improved 20% approximately.

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APA: Copy

Bahrami, Pooya, Khoshanjam, Ali, & AZIZI, ABDOLHAMID. (2021). Evaluation of Fatigue Behavior and Surface Characteristics of Novel Machining Process: Rotary Chemical Machining (RCM). INTERNATIONAL JOURNAL OF ADVANCED DESIGN AND MANUFACTURING TECHNOLOGY, 14(3), 17-24. SID. https://sid.ir/paper/684512/en

Vancouver: Copy

Bahrami Pooya, Khoshanjam Ali, AZIZI ABDOLHAMID. Evaluation of Fatigue Behavior and Surface Characteristics of Novel Machining Process: Rotary Chemical Machining (RCM). INTERNATIONAL JOURNAL OF ADVANCED DESIGN AND MANUFACTURING TECHNOLOGY[Internet]. 2021;14(3):17-24. Available from: https://sid.ir/paper/684512/en

IEEE: Copy

Pooya Bahrami, Ali Khoshanjam, and ABDOLHAMID AZIZI, “Evaluation of Fatigue Behavior and Surface Characteristics of Novel Machining Process: Rotary Chemical Machining (RCM),” INTERNATIONAL JOURNAL OF ADVANCED DESIGN AND MANUFACTURING TECHNOLOGY, vol. 14, no. 3, pp. 17–24, 2021, [Online]. Available: https://sid.ir/paper/684512/en

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