Simulation of Ultrasonic Welding of Al-Cu Dissimilar Metals for Battery Joining

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Abdi Behnagh Reza; Esmaeilzadeh Peiman; AGHA MOHAMMAD POUR Mohsen

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Journal Paper

Paper Information

Journal: INTERNATIONAL JOURNAL OF ADVANCED DESIGN AND MANUFACTURING TECHNOLOGY Year:2020 | Volume:13 | Issue:2 Page(s): 23-31

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Information Journal Paper

Title

Simulation of Ultrasonic Welding of Al-Cu Dissimilar Metals for Battery Joining

Author(s)

Abdi Behnagh Reza | Esmaeilzadeh Peiman | AGHA MOHAMMAD POUR Mohsen | Issue Writer Certificate

Keywords

Aluminium

Copper

Finite Element Model

Li-Ion Battery

Ultrasonic Welding

Abstract

Ultrasonic Welding is gaining popularity for joining of thin and dissimilar materials and foils in the fabrication of automotive Li-Ion Battery packs because of excellent efficiency, high production rate, high welding quality, etc. Precise control of the parameters of the welding process plays an important role in achieving good joint quality. Numerical simulation can greatly help control the main input parameters such as frequency, clamping pressure, friction coefficient, and vibration amplitude. In this present work, a three-dimensional thermo-mechanical Finite Element (FE) model is proposed using ABAQUS/EXPLICIT for the dissimilar Al to Cu weld to predict the deformation and temperature as output parameters during welding process by varying input parameters. The simulation results showed that the clamping pressure, vibration frequency and friction coefficient have a great influence on heat production during the process which was critical to determine the final quality of the welded joint. Studies also showed that increased clamping force and welding frequency led to increased deformation.

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APA: Copy

Abdi Behnagh, Reza, Esmaeilzadeh, Peiman, & AGHA MOHAMMAD POUR, Mohsen. (2020). Simulation of Ultrasonic Welding of Al-Cu Dissimilar Metals for Battery Joining. INTERNATIONAL JOURNAL OF ADVANCED DESIGN AND MANUFACTURING TECHNOLOGY, 13(2), 23-31. SID. https://sid.ir/paper/736372/en

Vancouver: Copy

Abdi Behnagh Reza, Esmaeilzadeh Peiman, AGHA MOHAMMAD POUR Mohsen. Simulation of Ultrasonic Welding of Al-Cu Dissimilar Metals for Battery Joining. INTERNATIONAL JOURNAL OF ADVANCED DESIGN AND MANUFACTURING TECHNOLOGY[Internet]. 2020;13(2):23-31. Available from: https://sid.ir/paper/736372/en

IEEE: Copy

Reza Abdi Behnagh, Peiman Esmaeilzadeh, and Mohsen AGHA MOHAMMAD POUR, “Simulation of Ultrasonic Welding of Al-Cu Dissimilar Metals for Battery Joining,” INTERNATIONAL JOURNAL OF ADVANCED DESIGN AND MANUFACTURING TECHNOLOGY, vol. 13, no. 2, pp. 23–31, 2020, [Online]. Available: https://sid.ir/paper/736372/en

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