NUMERICAL STUDY OF THE EFFECT OF STRAIN RATE ON DAMAGE PREDICTION BY DYNAMIC FORMING LIMIT DIAGRAM IN HIGH VELOCITY SHEET METAL FORMING

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SARADAR MORTEZA; BASTI ALI; ZAEIMI MOHAMMAD

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Journal: Modares Mechanical Engineering Year:2015 | Volume:14 | Issue:16 Page(s): 212-222

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Information Journal Paper

Title

NUMERICAL STUDY OF THE EFFECT OF STRAIN RATE ON DAMAGE PREDICTION BY DYNAMIC FORMING LIMIT DIAGRAM IN HIGH VELOCITY SHEET METAL FORMING

Author(s)

SARADAR MORTEZA | BASTI ALI | ZAEIMI MOHAMMAD | Issue Writer Certificate

Keywords

STRAIN RATEQ1

FORMING LIMIT DIAGRAMQ2

QUASI STATIC ANALYSISQ2

ANISOTROPIC BEHAVIORQ2

Abstract

In This paper dynamic FORMING LIMIT DIAGRAM has been investigated as fracture criteria for St13 steel. In fact, effect of various STRAIN RATEs has been studied. This fracture criterion is based on the Marciniak-Kuczynski (M-K) theory and Solutions of equations have been obtained by applying the Newton -Raphson method. After solution three FORMING LIMIT DIAGRAMs has been created: independent STRAIN RATE, dependent STRAIN RATE and dynamic FORMING LIMIT DIAGRAM. Dynamic damage criteria investigates FORMING LIMIT DIAGRAM in every STRAIN RATE. It is observed that the forming limit is increased by increasing the STRAIN RATE, Also for considering the anisotropic and the elastic-plastic behavior of material, the Hill 1948 yield criterion and the Swift hardening rule are used respectively. Also this paper is concerned with the uniaxial tensile properties and formability of sheet metal in relation to the STRAIN RATE effects. In order to verification of the results several experiments have been done with a Drop Hammer which is a high speed impact machine. For comparison between quasi static and dynamic damage criterions, all of the stages of experiment were simulated in finite element software Abaqus and results are compared together.

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