SIMULATING THE EFFECT OF RUNNING SYSTEM DESIGN ON THE MELT FLOW AND FEEDING OF A HOLLOW CYLINDER OF A356 AL ALLOY

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DEHHAGHI ALI; DIVANDARI MEHDI

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Journal: FOUNDING RESEARCH JOURNAL Year:2018 | Volume:1 | Issue:3 Page(s): 133-148

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Title

SIMULATING THE EFFECT OF RUNNING SYSTEM DESIGN ON THE MELT FLOW AND FEEDING OF A HOLLOW CYLINDER OF A356 AL ALLOY

Author(s)

DEHHAGHI ALI | DIVANDARI MEHDI | Issue Writer Certificate

Keywords

SIMULATION

POURING TIME

RUNNING SYSTEM DESIGN

MELT FILLING

SHRINKAGE DEFECT

Abstract

SIMULATION software is not able to design but it can only show various aspects of the suggested design by the RUNNING SYSTEM DESIGNer. In this paper, the design of running system with the variation of POURING TIME (in the range of 5-20 seconds) for a hollow cylinder component weighing approximately 56 kg was carried out based on the choke calculation method USING ProCAST SIMULATION software. The numbers of gates used in the design were 2, 4 and 6 and different types and locations of the gates were considered. The optimal design and POURING TIME achieved in this work improves the filling and feeding conditions, allowing the control of the linear velocity based on critical gate velocity criteria and a non-turbulent filling pattern of the mold cavity. The maximum average velocity in the gate was decreased from 2 m.s-1 to 0.17m. s-1 followed by the control of the cooling rate, improved filling conditions, lowering the shrinkage and the likelihood of its formation has decreased by 41%.

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APA: Copy

DEHHAGHI, ALI, & DIVANDARI, MEHDI. (2018). SIMULATING THE EFFECT OF RUNNING SYSTEM DESIGN ON THE MELT FLOW AND FEEDING OF A HOLLOW CYLINDER OF A356 AL ALLOY. FOUNDING RESEARCH JOURNAL, 1(3 ), 133-148. SID. https://sid.ir/paper/265676/en

Vancouver: Copy

DEHHAGHI ALI, DIVANDARI MEHDI. SIMULATING THE EFFECT OF RUNNING SYSTEM DESIGN ON THE MELT FLOW AND FEEDING OF A HOLLOW CYLINDER OF A356 AL ALLOY. FOUNDING RESEARCH JOURNAL[Internet]. 2018;1(3 ):133-148. Available from: https://sid.ir/paper/265676/en

IEEE: Copy

ALI DEHHAGHI, and MEHDI DIVANDARI, “SIMULATING THE EFFECT OF RUNNING SYSTEM DESIGN ON THE MELT FLOW AND FEEDING OF A HOLLOW CYLINDER OF A356 AL ALLOY,” FOUNDING RESEARCH JOURNAL, vol. 1, no. 3 , pp. 133–148, 2018, [Online]. Available: https://sid.ir/paper/265676/en

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