MODELING OF HEAT TRANSFER AND SOLIDIFICATION OF DROPLET/SUBSTRATE IN MICROCASTING SDM PROCESS

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JAFARI A.; SEYEDIN S.H.; HAGHPANAHI M.

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Journal Paper

Paper Information

Journal: INTERNATIONAL JOURNAL OF ENGINEERING SCIENCE (ENGLISH) Year:2008 | Volume:19 | Issue:1-5 Page(s): 187-198

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Information Journal Paper

Title

MODELING OF HEAT TRANSFER AND SOLIDIFICATION OF DROPLET/SUBSTRATE IN MICROCASTING SDM PROCESS

Author(s)

JAFARI A. | SEYEDIN S.H. | HAGHPANAHI M. | Issue Writer Certificate

Keywords

HEAT TRANSFER

SOLIDIFICATION

FEM

SHAPE DEPOSITION MANUFACTURING

MICROCASTING

Abstract

Microcasting Shape-Deposition-Manufacturing is an approach to Solid-Freeform-Fabrication (SFF) process which is a novel method for rapid automated manufacturing of near-net-shape multi-material parts with complex geometries. By this method, objects are made by sequentially depositing molten metal droplets on a substrate and shaping by a CNC tool, layer by layer. Important issues are concerned with remelting dept of substrate, cooling rate and stress build up. In the present study attempts were made to numerically model the HEAT TRANSFER and phase change within the droplet/substrate, making a better understanding of process performance. Thus, making a brief literature review, a 2-D transient HEAT TRANSFER Finite Element Analysis was carried out by the use of ANSYS multiphysics, in which SOLIDIFICATION is handled using apparent capacity method. Verification was done by available experimental data in the open literature to ensure model predictions. The model was run under various process parameters and obtained results presented in the form of temperature fields, SOLIDIFICATION profiles, cooling curves and remelting history curves. SOLIDIFICATION profile studies predict a columnar dendritic solidified structure in the vertical orientation which was in agreement with metallographic sections published earlier. Parametric studied were also carried out under different boundary conditions, initial temperature of the droplet and Substrate temperature. It was concluded that 1) the process is not sensitive to convection/radiation effects from the surface. 2) the main parameter that can control the maximum remelting dept is initial temperature of the droplet. the more drop temperature, the more remelting dept. This parameter also affects cooling rate during SOLIDIFICATION. 3) Increasing substrate temperature showed a decreased cooling rate in solid, which can be used to reduce residual stresses, but it had a minor effect on the cooling rates during SOLIDIFICATION.

Cites

MODELING AND SIMULATION OF HEAT TRANSFER PHENOMENON IN STEEL BELT CONVEYER SULFUR GRANULATING PROCESS

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APA: Copy

JAFARI, A., SEYEDIN, S.H., & HAGHPANAHI, M.. (2008). MODELING OF HEAT TRANSFER AND SOLIDIFICATION OF DROPLET/SUBSTRATE IN MICROCASTING SDM PROCESS. INTERNATIONAL JOURNAL OF ENGINEERING SCIENCE (ENGLISH), 19(1-5), 187-198. SID. https://sid.ir/paper/558847/en

Vancouver: Copy

JAFARI A., SEYEDIN S.H., HAGHPANAHI M.. MODELING OF HEAT TRANSFER AND SOLIDIFICATION OF DROPLET/SUBSTRATE IN MICROCASTING SDM PROCESS. INTERNATIONAL JOURNAL OF ENGINEERING SCIENCE (ENGLISH)[Internet]. 2008;19(1-5):187-198. Available from: https://sid.ir/paper/558847/en

IEEE: Copy

A. JAFARI, S.H. SEYEDIN, and M. HAGHPANAHI, “MODELING OF HEAT TRANSFER AND SOLIDIFICATION OF DROPLET/SUBSTRATE IN MICROCASTING SDM PROCESS,” INTERNATIONAL JOURNAL OF ENGINEERING SCIENCE (ENGLISH), vol. 19, no. 1-5, pp. 187–198, 2008, [Online]. Available: https://sid.ir/paper/558847/en

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