SIMULATION AND EXPERIMENTAL STUDY ON INWARD ALUMINUM TUBE BEAD FORMATION BY USING ELECTROMAGNETIC FORMING WITH TAGUCHI METHOD

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ZOHOOR MEHDI; GHORBANI BAHMAN; MOHAMMADI NIA MOHAMMAD; FALLAHI AREZOODAR ALI REZA

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Journal: Modares Mechanical Engineering Year:2016 | Volume:16 | Issue:1 Page(s): 129-136

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Title

SIMULATION AND EXPERIMENTAL STUDY ON INWARD ALUMINUM TUBE BEAD FORMATION BY USING ELECTROMAGNETIC FORMING WITH TAGUCHI METHOD

Author(s)

ZOHOOR MEHDI | GHORBANI BAHMAN | MOHAMMADI NIA MOHAMMAD | FALLAHI AREZOODAR ALI REZA | Issue Writer Certificate

Keywords

ELECTROMAGNETIC FORMINGQ2

HIGH SPEED FORMINGQ1

FINITE ELEMENTQ2

DESIGN OF EXPERIENCEQ2

Abstract

ELECTROMAGNETIC FORMING is a high energy rate forming process applied for manufacturing and assembly of many parts that are used in automobile and aerospace industries. In this process, the electromagnetic body forces (Lorentz forces) are used to produce metallic parts. Joining high electrical conductivity parts by using ELECTROMAGNETIC FORMING process is an innovative method. Therefore, it is very important to use a proper technique to ensure the quality of the Strength of Electromagnetic Joints. In this article, this process was simulated in ABAQUS. Then geometric, physical and mechanical specifications of the tube and coil are entered to subroutine and the magnetic pressure is obtained; by applying them on tube in ABAQUS software, agent analysis of the process and deformation of the work-piece is obtained. The effective process parameters such as discharge voltage, clearance between the tube and die, wall thickness and length of the tube on depth of bead were experimentally investigated by design of experiment technique based on Taguchi Method and signal to noise. Finally, very good agreement was found between simulation and experimental results. The depth of bead in sequential coupled algorithm compared to experimental result had about 4% error.

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APA: Copy

ZOHOOR, MEHDI, GHORBANI, BAHMAN, MOHAMMADI NIA, MOHAMMAD, & FALLAHI AREZOODAR, ALI REZA. (2016). SIMULATION AND EXPERIMENTAL STUDY ON INWARD ALUMINUM TUBE BEAD FORMATION BY USING ELECTROMAGNETIC FORMING WITH TAGUCHI METHOD. MODARES MECHANICAL ENGINEERING, 16(1), 129-136. SID. https://sid.ir/paper/178428/en

Vancouver: Copy

ZOHOOR MEHDI, GHORBANI BAHMAN, MOHAMMADI NIA MOHAMMAD, FALLAHI AREZOODAR ALI REZA. SIMULATION AND EXPERIMENTAL STUDY ON INWARD ALUMINUM TUBE BEAD FORMATION BY USING ELECTROMAGNETIC FORMING WITH TAGUCHI METHOD. MODARES MECHANICAL ENGINEERING[Internet]. 2016;16(1):129-136. Available from: https://sid.ir/paper/178428/en

IEEE: Copy

MEHDI ZOHOOR, BAHMAN GHORBANI, MOHAMMAD MOHAMMADI NIA, and ALI REZA FALLAHI AREZOODAR, “SIMULATION AND EXPERIMENTAL STUDY ON INWARD ALUMINUM TUBE BEAD FORMATION BY USING ELECTROMAGNETIC FORMING WITH TAGUCHI METHOD,” MODARES MECHANICAL ENGINEERING, vol. 16, no. 1, pp. 129–136, 2016, [Online]. Available: https://sid.ir/paper/178428/en

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