In the present work, optimization of air-cooled heat exchanger using structural theory of Bejan using fluent software has been investigated. Two constraints are applied in the optimization process: the first one is to fix the overall area of heat exchanger, A and second, the ratio of fraction of total heat exchange surface in the fixed pipe, Using these two constraints and the aforementioned theories, the best geometry, which is symmetric geometry of the tube and the fins, was obtained. Furthermore, the effect of parameters such as pressure, Stanton number, ratio of fraction of the convective heat transfer coefficients, ratio of fraction of the conductivity, and the number of ins, etc. was investigated. The results show that for tubular length of 5.8 cm and 4.3 cm radius, the fraction of optimal ins diameter to pipe diameter is 1.88 and the optimal number of ins is 7. By using software such as Fluent and Matlab, the ins height and the distance between the fins were investigated. According to structural constraints, structure was selected such that heat transfer from all the fins are equal. It was observed that the amount of the heat transfer was optimized by 6.2%.