Numerical Simulation of Ultrasonic Assisted Indentation Tube Forming

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DASHTI SAEID; Paknejad Masih; ABDULLAH AMIR; PAK ABBAS

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Journal Paper

Paper Information

Journal: INTERNATIONAL JOURNAL OF ADVANCED DESIGN AND MANUFACTURING TECHNOLOGY Year:2020 | Volume:13 | Issue:3 Page(s): 1-8

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Title

Numerical Simulation of Ultrasonic Assisted Indentation Tube Forming

Author(s)

DASHTI SAEID | Paknejad Masih | ABDULLAH AMIR | PAK ABBAS | Issue Writer Certificate

Keywords

Finite Element Method

Indentation Tube Forming

Intermittent Phenomenon

Ultrasonic Vibration

Abstract

Indentation forming is an internal tube forming process in which a mandrel with a diameter slightly larger than that of the tube is pressed inside the tube and in so doing, creates the internal profile. Forming forces have a significant effect on the spring back, residual stress, quality of the inner surface, quality of tube dimensions, and tool wear. In this study, the forming process of CK45 steel tube by carbide tungsten tool in the presence of ultrasonic vibration has been simulated and the effect of ultrasonic on the forming mechanism has been investigated by introducing two regimes according to the forming conditions. The effects of tool feed-speed and amplitude of vibration on forming force reduction have been investigated. According to the simulation results, the main reason for the force reduction in the presence of longitudinal tube ultrasonic vibration is the intermittent phenomenon which is the continuous or impulsive regime. The critical amplitude which determines the borderline of continuous and impulsive regimes is obtained 38μ m by the simulation of the process. The maximum force reduction obtained in continuous regime is 64. 2% at the critical amplitude. The simulation results are consistent well with the previous experimental data.

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APA: Copy

DASHTI, SAEID, Paknejad, Masih, ABDULLAH, AMIR, & PAK, ABBAS. (2020). Numerical Simulation of Ultrasonic Assisted Indentation Tube Forming. INTERNATIONAL JOURNAL OF ADVANCED DESIGN AND MANUFACTURING TECHNOLOGY, 13(3), 1-8. SID. https://sid.ir/paper/740205/en

Vancouver: Copy

DASHTI SAEID, Paknejad Masih, ABDULLAH AMIR, PAK ABBAS. Numerical Simulation of Ultrasonic Assisted Indentation Tube Forming. INTERNATIONAL JOURNAL OF ADVANCED DESIGN AND MANUFACTURING TECHNOLOGY[Internet]. 2020;13(3):1-8. Available from: https://sid.ir/paper/740205/en

IEEE: Copy

SAEID DASHTI, Masih Paknejad, AMIR ABDULLAH, and ABBAS PAK, “Numerical Simulation of Ultrasonic Assisted Indentation Tube Forming,” INTERNATIONAL JOURNAL OF ADVANCED DESIGN AND MANUFACTURING TECHNOLOGY, vol. 13, no. 3, pp. 1–8, 2020, [Online]. Available: https://sid.ir/paper/740205/en

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